How to Smoke a Ham on a Pellet Grill: Easy Step-by-Step Guide

  • By: Manage Kitchen Team
  • Date: July 26, 2025
  • Time to read: 5 min.

Smoking a ham on a pellet grill is a game-changer for anyone who loves rich smoky flavors with minimal effort. Pellet grills offer precise temperature control and consistent smoke, making them perfect for transforming an ordinary ham into a mouthwatering centerpiece. Whether you’re a seasoned griller or just getting started, mastering this technique will impress your family and friends.

You’ll learn how to prepare your ham, set up your pellet grill, and achieve that perfect balance of smoky sweetness and tender texture. With the right steps, you can enjoy a delicious smoked ham that’s juicy inside and packed with flavor every time. Let’s dive into how you can smoke a ham on your pellet grill like a pro.

Choosing the Right Ham for Smoking

Selecting the right ham sets the foundation for a flavorful smoked result. Consider specific types and quality factors to achieve the best outcome on your pellet grill.

Types of Ham Suitable for Smoking

Choose from fresh, cured, or fully cooked hams, as each smokes differently. Fresh ham, a raw leg of pork, absorbs smoke deeply and requires longer cooking times. Cured ham, like city ham, offers a balance between smoky flavor and convenience since it’s partially preserved. Fully cooked hams, including spiral-cut hams, only need reheating and smoke infusion, reducing grill time. Bone-in hams retain moisture better than boneless, enhancing tenderness. Pick a size between 5 to 10 pounds for manageable cooking and even smoke penetration.

Tips for Selecting Quality Ham

Look for hams with consistent marbling and firm texture, which indicate good flavor and moisture retention. Select hams with natural curing methods, avoiding those with excessive additives or artificial preservatives. Inspect packaging dates to confirm freshness, especially for fresh or cured hams. Choose organically raised or heritage breed pork when possible for superior taste complexity. Ensure the ham’s surface is dry to allow smoke adherence, which improves flavor absorption during grilling.

Preparing the Ham for Smoking

Proper preparation enhances the ham’s flavor and texture before smoking on your pellet grill. Follow these steps to cure, brine, and season your ham effectively.

How to Cure or Brine the Ham

Curing or brining locks in moisture and intensifies flavor. Use a brine solution with 1 cup kosher salt, 1/2 cup sugar, and 1 gallon water for every 8–10 pounds of ham. Submerge the ham fully in the brine, refrigerate for 12 to 24 hours depending on the size, and rinse thoroughly before smoking. Dry curing requires a cure mix with 3 tablespoons salt and 1 tablespoon sodium nitrite per 5 pounds, rubbed evenly over the ham’s surface. Wrap the ham tightly in plastic wrap and refrigerate for 7 to 10 days, flipping daily. Both methods prevent drying and promote a tender, juicy result.

Applying Rubs and Marinades

Rubs and marinades add layers of flavor and form an appealing crust. Use dry rubs with brown sugar, paprika, black pepper, and garlic powder, applying a generous coat over the ham’s exterior. Let the rub rest for at least 1 hour at room temperature or overnight in the refrigerator for deeper penetration. Alternatively, marinate the ham in a mixture of apple cider vinegar, mustard, honey, and spices for 4 to 6 hours, turning occasionally. Pat the ham dry after marinating to ensure proper smoke adhesion and consistent cooking on your pellet grill.

Setting Up Your Pellet Grill

Setting up your pellet grill correctly ensures consistent heat and smoke for perfectly smoked ham. Focus on pellet selection and temperature control for optimal results.

Choosing the Right Pellets for Ham

Select hardwood pellets that enhance the ham’s natural flavors. Hickory and applewood pellets provide strong, smoky notes ideal for cured meats. Cherry and maple pellets offer milder, slightly sweet smoke that complements the ham’s sweetness. Avoid flavored or blended pellets with additives, as they can overpower the ham’s delicate taste. Use 100% hardwood pellets for consistent smoke quality and clean burn.

Ideal Temperature Settings for Smoking

Maintain a steady temperature between 225°F and 250°F to allow slow, even cooking and smoke absorption. Start by preheating the pellet grill to 225°F before placing the ham on the grate. Avoid temperatures above 275°F to prevent drying out the ham’s surface. Use a digital thermometer to monitor internal meat temperature, ensuring it reaches 145°F for fully cooked hams and 190°F for fresh or partially cooked hams. This temperature range achieves tenderness while preserving juiciness.

Smoking the Ham Step-by-Step

Follow a systematic approach to ensure your smoked ham develops rich flavors and tender texture. Each step focuses on proper heat, smoke, and timing to optimize results on your pellet grill.

Preheating the Pellet Grill

Preheat your pellet grill to a stable temperature between 225°F and 250°F. Use quality hardwood pellets like hickory or applewood to generate consistent and flavorful smoke. Confirm the grill reaches the target temperature before placing the ham inside to maintain even cooking throughout the process.

Placing the Ham and Monitoring Smoke

Position the ham fat side up on the grill grates to allow rendered fat to baste the meat naturally. Avoid placing it directly over the heat source to prevent uneven cooking. Maintain steady smoke production by checking pellet levels and adjusting vents. Use a smoke generator or wood chip box if your grill allows, to enhance smoke intensity without raising temperature.

Estimated Smoking Times and Internal Temperature

Allocate roughly 20 to 30 minutes of smoking per pound of ham, depending on its size and thickness. Monitor the internal temperature with a reliable meat thermometer. Aim for 140°F for fully cooked hams and 160°F for fresh or cured hams to ensure safety and optimal tenderness. Remove the ham from the grill promptly once it hits the target temperature to retain moisture and flavor.

Finishing and Serving the Smoked Ham

Finishing your smoked ham properly preserves its juicy texture and enhances its flavor. Serving the ham with appealing presentation elevates the entire dining experience.

Resting and Glazing Techniques

Rest your smoked ham for 15 to 20 minutes after removing it from the pellet grill. This allows juices to redistribute, preventing dryness when slicing. Apply glaze during the last 20 to 30 minutes of smoking or immediately after the ham rests. Use brush strokes to coat the surface evenly with glazes like honey mustard, brown sugar, or maple syrup. Reheat the ham briefly under low heat to caramelize the glaze without drying the meat.

Carving and Presentation Tips

Carve your smoked ham against the grain in ¼-inch thick slices to maintain tenderness. Use a sharp carving knife and steady strokes to achieve clean cuts. Arrange slices neatly on a warmed serving platter. Garnish the plate with fresh herbs, such as rosemary or thyme, and add complementary sides like roasted vegetables or mustard sauce for a balanced presentation.

Conclusion

Smoking a ham on your pellet grill transforms a simple meal into a flavorful experience that’s sure to impress. With the right preparation and attention to detail, you’ll achieve tender, juicy results every time.

Trust your pellet grill’s consistent temperature control and smoke output to do the heavy lifting while you focus on perfecting your rubs and glazes.

Once you master this process, smoking ham will become a go-to for your gatherings, delivering delicious results that keep everyone coming back for more.

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